Heartland Enterprises, Ltd.
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Equipment
 
Horizontal CNC Turning
  • Five (5) Okuma LB45-II/1000 Slant-bed Turning Centers 25.98” maximum turning diameter, 41.73” distance between centers, OSP 7000L Controls with interactive graphics function, 12 – 2800 spindle rpm, programmable and manual tailstocks with 4.030” bore through spindle. Maximum recommended allowable weight for chucking works 1,102 lbs and for shaft work 3,307 lbs
  • Two (2) Okuma LB45-II/2000 (Long bed) Slant-bed Turning Centers 25.98” x 80” OSP 7000 Control with interactive graphics function and 12 - 2800 spindle rpm.
  • Two (2) Okuma LU45 four axis lathe, 22 tool stations, 2 independent saddles, live quil tailstock, tool wear compensation, load monitor, and four power ranges. Maximum turning diameter XA: 25.59”, XB: 18.11”, X axis travel SA: 17.32”, XB: 12.01” Maximum recommended work length: 39.37”. A second LU45 big bore is on order for delivery in May 2007.
  • Okuma Captain L-470 slant bed lathe 14.57” x 19.685” OSP E100L control with interactive graphics function. 4500 spindle rpm.
  • Okuma L1420 Turning Center 14.17” x 49.6” OSP U10L control with interactive graphics function. 3500 spindle rpm.
  • Okuma model LB25 Slant-bed Turning Center, 14 1/4” x 26”; OSP 5020L control with interactive graphics function, 2800 spindle rpm, and 3.75” bore through spindle.
  • Okuma model ES-L10 Slant-bed Turning Center 12.20” x 19.68”, OSP U-10 control with interactive graphics function, 3,000 spindle rpm, and 2.75” bore through spindle
  • Okuma LB-4000 EX-1500 big bore with 15” hydraulic chuck, line tail stock and OSP-P200L controls - max turning diameter 18.9” and max work length 59.06”
  • Okuma LB4000 EX-750 big bore with 15” hydraulic chuck, line tail stock and OSP-P200L controls - max turning diameter 18.9” and max work length 29.53”
Vertical CNC Turning (VTLs)
  • Two (2) Okuma V100 VTLs with hydraulic chucks, 13-1250 rpms, a maximum turning diameter of 40" and a maximum turning height of 35"
Manual Turning
  • American Turnmaster 17” x 60” Engine Lathe
  • Toolmex model Tur-560 18” x 96” Engine Lathe
  • Monarch 10” x 20” Precision Toolroom Engine Lathe, model 10EE.
  • Warner & Swasey 4A model M1500 Turret Lathe with steady rest, extended bed, power feed compound, cross sliding turret, 24” swing, 96” between centers, 8” hole through spindle.
CNC Machining Centers
  • Okuma MA-600 Horizontal Machining Center 39.37” x 35.43” x 39.37” machining envelope, 24.8” x 24.8” pallets, high pressure coolant, B-axis, Renishaw auto gauging, and tool breakage detection.
  • Mori Seiki Vertical Machining Center model MV-65B, 4 axis, Fanuc MF-M6 control and 4000 spindle rpm. Envelope = 60” x axis travel, 25.6” y axis travel, and 25.6” z axis travel.
  • Okuma Crown 4018 machining center with OSP U10M control, 8,000 spindle rpm, and through the spindle coolant. 40” in X, 18.1” in Y, and 17.7” in Z working range.
Manual Milling
  • Cincinnati Milacron 28” x 60” Hydrotel Heavy-Duty Vertical Milling Center.
  • Kearney & Trecker No. 4 model 430-TF-20 Vertical Milling Machine, with digital readout.
  • Lagun 9” x 42” Knee Mill, model FTV-25, with digital readout.
Grinding
  • Toyoda Model GE-4P-150 CNC Grinder with flagging system and 2 point steadyrest 59" length x 4" to 3.9" diameter (on order)
  • Landis 10" x 72" Plain Cylindrical Grinder
  • Landis 30" x 48" Plain Cylindrical Grinder
Honing
  • Sunnen model HL 80 Precision Horizontal Honing Machine, 23" diameter x 60" stroke.
  • Sunnen model MBC-1805 Honing Machine with auto sizing and power stroke .060 to 6" diameter capacity
Thread Rolling

Tesker Model 320 two die thread roller 3” capacity with adjustable 80,000 lbs of rolling pressure

Warner & Swasey 1A model M3400 Turret Lathe, with axial thread rolling heads, 3” hole through spindle.

  • Model FU 5-1: 3/4” - 1.5” maximum capacity.
  • Model FU 56-1: 7/8” - 2” maximum capacity.
  • Model FU6700-1, 1 3/4” - 3 3/4” maximum capacity.
Sawing
  • Hyd-Mech model H-12A automatic cut-off saw, with programmable length control. Capacity round: 12 inch diameter, square 12” x 12” with full capacity bundling.
  • Hyd-Mech model H-14A automatic cut off saw, with programmable length control.
    Capacity round: 14 inch diameter round, 14”X 14”rectangle, with full capacity bundling.
Miscellaneous Machinery and Equipment
  • Pneumatic/hydraulic straightening press, capacity: 6” diameter x 80” length.
  • Two (2) hot tanks for phosphate coating 24” x 48” capacity.
  • Glass bead blasting (48” x 31” x 29”)
  • One (1) hot cleaning tank
Quality Control System and Inspection Equipment

Heartland’s quality control system follows the requirements of the quality systems specified in ISO 9001/2000. QC equipment tracked for calibration recall by Gagetrack software. Quality control equipment includes the following.

  • Brown & Sharpe Global Status automatic CMM (envelope: X=48”, Y=60”, Z=40”) with PC Dmis software
  • O.D. and I.D. Micrometers up to 36” with traceable standards
  • Thread micrometers up to 4”
  • Go/NoGo Plug & Ring Thread Gages up to 3.5”
  • Blade mic up to 10”.
  • King portable Brinell Hardness Tester
  • Wilson Rockwell Hardness Tester
  • Calipers up to 60”
  • Digital Profilomete/Surftest
  • Precision Dial Indicators
  • Digital Thermometer
  • Sundstrand Precision Bench Centers
  • Master Precision Level 15”
  • Dial Snap Gages (4” & 10”)
  • Surface Inspection Plates
  • Sonic Distance Meter
  • Wilson Rockwell hardness tester
  • Five (5) digital profilometers/surftest
  • Two (2) Surface inspection plates
  • 4” Demagnitizer
Established Outsourcing Capabilities
  • Porous Chrome Plating
  • Ion Nitriding
  • Hard Chrome Plating
  • Salt Bath Nitriding
  • Thermal Spray Coatings
  • Carburizing
  • Flame hardening
  • Precision Surface Grinding
  • Blanchard Grinding
  • Induction Hardening
  • Chemical, mechanical, & non destructive testing
  • Spectro analysis, ultrasonic, stress relieving
 
 
Heartland Enterprises, Ltd. - 1039 Kerr Road - Fredericksburg, TX 78624
Phone: (830) 997-9434     Fax: (830) 997-9894
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