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| Horizontal
CNC Turning |
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- Five (5) Okuma LB45-II/1000 Slant-bed Turning Centers
25.98” maximum turning diameter, 41.73” distance
between centers, OSP 7000L Controls with interactive graphics
function, 12 – 2800 spindle rpm, programmable and
manual tailstocks with 4.030” bore through spindle.
Maximum recommended allowable weight for chucking works
1,102 lbs and for shaft work 3,307 lbs
- Two (2) Okuma LB45-II/2000 (Long bed) Slant-bed Turning
Centers 25.98” x 80” OSP 7000 Control with interactive
graphics function and 12 - 2800 spindle rpm.
- Two (2) Okuma LU45 four axis lathe, 22 tool stations, 2 independent
saddles, live quil tailstock, tool wear compensation, load
monitor, and four power ranges. Maximum turning diameter
XA: 25.59”, XB: 18.11”, X axis travel SA: 17.32”,
XB: 12.01” Maximum recommended work length: 39.37”.
A second LU45 big bore is on order for delivery in May 2007.
- Okuma Captain L-470 slant bed lathe 14.57” x 19.685”
OSP E100L control with interactive graphics function. 4500
spindle rpm.
- Okuma L1420 Turning Center 14.17” x 49.6”
OSP U10L control with interactive graphics function. 3500
spindle rpm.
- Okuma model LB25 Slant-bed Turning Center, 14 1/4”
x 26”; OSP 5020L control with interactive graphics
function, 2800 spindle rpm, and 3.75” bore through
spindle.
- Okuma model ES-L10 Slant-bed Turning Center 12.20”
x 19.68”, OSP U-10 control with interactive graphics
function, 3,000 spindle rpm, and 2.75” bore through
spindle
- Okuma LB-4000 EX-1500 big bore with 15” hydraulic chuck, line tail stock and
OSP-P200L controls - max turning diameter 18.9” and max work length 59.06”
- Okuma LB4000 EX-750 big bore with 15” hydraulic chuck, line tail stock and
OSP-P200L controls - max turning diameter 18.9” and max work length 29.53”
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| Vertical CNC Turning (VTLs) |
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- Two (2) Okuma V100 VTLs with hydraulic chucks, 13-1250 rpms, a maximum turning
diameter of 40" and a maximum turning height of 35"
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| Manual Turning |
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- American Turnmaster 17” x 60” Engine Lathe
- Toolmex model Tur-560 18” x 96” Engine Lathe
- Monarch 10” x 20” Precision Toolroom Engine
Lathe, model 10EE.
- Warner & Swasey 4A model M1500 Turret Lathe with steady
rest, extended bed, power feed compound, cross sliding turret,
24” swing, 96” between centers, 8” hole
through spindle.
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| CNC Machining Centers |
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- Okuma MA-600 Horizontal Machining Center 39.37”
x 35.43” x 39.37” machining envelope, 24.8”
x 24.8” pallets, high pressure coolant, B-axis, Renishaw
auto gauging, and tool breakage detection.
- Mori Seiki Vertical Machining Center model MV-65B, 4 axis,
Fanuc MF-M6 control and 4000 spindle rpm. Envelope = 60”
x axis travel, 25.6” y axis travel, and 25.6”
z axis travel.
- Okuma Crown 4018 machining center with OSP U10M control,
8,000 spindle rpm, and through the spindle coolant. 40”
in X, 18.1” in Y, and 17.7” in Z working range.
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| Manual Milling |
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- Cincinnati Milacron 28” x 60” Hydrotel Heavy-Duty
Vertical Milling Center.
- Kearney & Trecker No. 4 model 430-TF-20 Vertical Milling
Machine, with digital readout.
- Lagun 9” x 42” Knee Mill, model FTV-25, with
digital readout.
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| Grinding |
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- Toyoda Model GE-4P-150 CNC Grinder with flagging system
and 2 point steadyrest 59" length x 4" to 3.9"
diameter (on order)
- Landis 10" x 72" Plain Cylindrical Grinder
- Landis 30" x 48" Plain Cylindrical Grinder
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| Honing |
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- Sunnen model HL 80 Precision Horizontal Honing Machine,
23" diameter x 60" stroke.
- Sunnen model MBC-1805 Honing Machine with auto sizing
and power stroke .060 to 6" diameter capacity
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| Thread Rolling
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Tesker Model 320 two die thread roller 3”
capacity with adjustable 80,000 lbs of rolling pressure
Warner & Swasey
1A model M3400 Turret Lathe, with axial thread rolling heads,
3” hole through spindle.
- Model FU 5-1: 3/4” - 1.5” maximum capacity.
- Model FU 56-1: 7/8” - 2” maximum capacity.
- Model FU6700-1, 1 3/4” - 3 3/4” maximum capacity.
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| Sawing |
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- Hyd-Mech model H-12A automatic cut-off saw, with programmable
length control. Capacity round: 12 inch diameter, square
12” x 12” with full capacity bundling.
- Hyd-Mech model H-14A automatic cut off saw, with programmable
length control.
Capacity round: 14 inch diameter round, 14”X 14”rectangle,
with full capacity bundling.
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| Miscellaneous Machinery and Equipment |
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- Pneumatic/hydraulic straightening press, capacity: 6”
diameter x 80” length.
- Two (2) hot tanks for phosphate coating 24” x 48”
capacity.
- Glass bead blasting (48” x 31” x 29”)
- One (1) hot cleaning tank
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| Quality Control System and Inspection
Equipment |
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| Heartland’s
quality control system follows the requirements of the quality
systems specified in ISO 9001/2000. QC equipment tracked for
calibration recall by Gagetrack software. Quality control
equipment includes the following. |
- Brown & Sharpe Global Status automatic CMM (envelope:
X=48”, Y=60”, Z=40”) with PC Dmis software
- O.D. and I.D. Micrometers up to 36” with traceable
standards
- Thread micrometers up to 4”
- Go/NoGo Plug & Ring Thread Gages up to 3.5”
- Blade mic up to 10”.
- King portable Brinell Hardness Tester
- Wilson Rockwell Hardness Tester
- Calipers up to 60”
- Digital Profilomete/Surftest
- Precision Dial Indicators
- Digital Thermometer
- Sundstrand Precision Bench Centers
- Master Precision Level 15”
- Dial Snap Gages (4” & 10”)
- Surface Inspection Plates
- Sonic Distance Meter
- Wilson Rockwell hardness tester
- Five (5) digital profilometers/surftest
- Two (2) Surface inspection plates
- 4” Demagnitizer
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| Established Outsourcing Capabilities |
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- Porous Chrome Plating
- Ion Nitriding
- Hard Chrome Plating
- Salt Bath Nitriding
- Thermal Spray Coatings
- Carburizing
- Flame hardening
- Precision Surface Grinding
- Blanchard Grinding
- Induction Hardening
- Chemical, mechanical, & non destructive testing
- Spectro analysis, ultrasonic, stress relieving
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